FRANKFURT:
A collaboration between a Pakistani textile company and a Danish material science company has resulted in the production of eco-friendly yarns and fabrics from maize waste. The prototype was first presented at the Heimtextil exhibition, a global textile exhibition. Towel products aimed at newborns, infants and people with skin sensitivities will be made from these sustainable materials. Following a successful trial, commercial production of yarn from maize and sugarcane waste is planned to begin in Pakistan.
At Heimtextil 2024, the world’s largest home textile industry exhibition, fabric created from industrial yarns by Pakistani textile company Feroze 1888 Mills Limited, in collaboration with Danish material science company Pond, stole the spotlight. Textile manufacturing is a growing trend worldwide, with an emphasis on creating sustainable products for the environment, businesses and consumers. The demand for fabric from natural ingredients, especially organic and agricultural products, combined with recycling, is growing rapidly.
To maintain its position in the global market, the Pakistani textile industry needs to diversify into new materials beyond the traditional options such as cotton and polyester. The production of yarn and fabric from corn and sugarcane residues by a Pakistani company indicates a proactive approach by major players in the Pakistani industry, demonstrating an awareness and embrace of global market trends that surpass competitors.
Speaking to The Express Tribune, Martin Jensen, Pond’s Chief Technical Officer and co-founder, clarified the partnership at the Heimtextil show. He said Pond is focused on producing bio-engineered yarns from natural ingredients and agricultural waste such as grasses, coffee plants, sugar cane husks and corn husks. Jensen highlighted the global recognition received by major brands using Pond’s fabric in clothing and joggers.
Reading Pakistan will shine at the Heimtextil 2024 trade show
Jensen noted the keen interest shown by Feroze 1888 Mills Limited in Pond’s technology, which led to the production of a special fabric in Karachi as part of a joint project. This fabric, derived from corn husks, stands out for its softness, elasticity and skin-friendly properties, combined with a significantly low electrical charge compared to polyester fabric.
Attributing the preference of Pakistani firms over those in India and Bangladesh to Pakistan’s prominence in the home textile industry, he expressed satisfaction at the positive reception of the new fabric at Heimtextil. He anticipates further phases of cooperation, including bio-engineered yarn production in Pakistan and partnerships with additional Pakistani companies.
Deputy General Manager Planning, Development and Innovation of Feroze 1888 Mills Ltd., Aamir Shabbir Ansari underlined the company’s commitment to environment-friendly practices. Working with Pond aligns with the company’s sustainability goals. Ansari shared that the corn waste fabric, produced in collaboration with Pond at the facility in Karachi, marks a significant contribution to Pakistan’s positive global image.
As a pilot project, the fabric has been developed from corn residue, mixed with 50% cotton. After successful testing, commercial production is planned under favorable business conditions, with a flexible mix of 10% to 50% industrial yarn based on product and customer demand.
Published in The Express Tribune, January 11u2024.
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